We have featured a number of different accessories for the iPhone here at Geeky Gadgets. The latest one was created by MTriest, a student at the University of Oregon who is studying Industrial Design.
The iPhone Boombox was created with some MDF, and a layer of acrylic which was sandwiched in between the MDF, and it was created using a ShopBot CNC router and a laser cutter.
The following project will show you how to take 3D Solidwork’s renderings and 2D Illustrator files and create a minimalist iPhone boombox. The boombox is my design and creation. Originally for a production class, I designed and created the boombox in an attempt to design, render and create using computer programs.
Materials and Tools Used
To create the iPhone Boombox, MTriest utilized MDF (Medium-Density Fiberboard) for its sturdy yet workable properties. MDF is a popular choice in DIY projects due to its smooth surface and ease of cutting. The acrylic layer adds a sleek, modern touch to the design, providing both aesthetic appeal and structural integrity. The combination of these materials ensures that the boombox is both durable and visually appealing.
The construction process involved the use of a ShopBot CNC router, which is a computer-controlled cutting machine used for cutting various hard materials, including wood, composites, aluminum, steel, plastics, and foams. Additionally, a laser cutter was employed to achieve precise cuts and intricate designs, which would be challenging to accomplish with traditional tools.
Step-by-Step Construction Process
The project begins with designing the boombox using 3D Solidworks renderings and 2D Illustrator files. These digital designs are crucial for visualizing the final product and ensuring all components fit together perfectly. Once the design phase is complete, the MDF and acrylic sheets are prepared for cutting.
1. Cutting the MDF and Acrylic: Using the ShopBot CNC router, the MDF sheets are cut into the required shapes and sizes. The acrylic layer is then cut using the laser cutter, ensuring precise and clean edges.
2. Assembling the Layers: The cut pieces of MDF and acrylic are then sandwiched together. This step requires careful alignment to ensure that all parts fit together seamlessly. The acrylic layer not only adds to the aesthetic appeal but also provides a window to view the internal components of the boombox.
3. Finishing Touches: After assembling the main structure, additional components such as speakers, wiring, and the docking station for the iPhone are installed. These components are carefully integrated into the design to maintain the minimalist aesthetic.
4. Testing and Adjustments: Once assembled, the boombox is tested to ensure it functions correctly. Any necessary adjustments are made to optimize sound quality and overall performance.
You can find out how to make an iPhone Boombox over at Instructables, and it can also be made without the need for the machinery that was used to make this one, using a different method.
Alternative Methods
For those who do not have access to a CNC router or laser cutter, the iPhone Boombox can still be constructed using more accessible tools. Hand tools such as saws, drills, and sanders can be used to cut and shape the MDF and acrylic. While this method may require more time and effort, it allows for greater flexibility and creativity in the design process.
Additionally, pre-cut MDF and acrylic sheets can be purchased from various suppliers, reducing the need for specialized cutting tools. These pre-cut pieces can be assembled using standard adhesives and fasteners, making the project more accessible to hobbyists and DIY enthusiasts.
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