YouTuber JLaservideo has published a new project this month where he has created a real-life metal expandable briefcase suit, inspired by the Iron Man 2 briefcase suit worn by Tony Stark during his racetrack battle. Check out the video below to learn more about the project and the build as well as some of the issues that are encountered during the creation process.
Building the Iron Man Briefcase Suit
“Here’s how I built a full metal expanding Iron Man Mark 5 “suitcase”. This case can unfold into a full metal iron man suit complete with lights, lasers, and fire. The suit is fabricated out of 16 gauge steel that I plasma cut and bent into shape. All the pieces slid into each other to fold down into a suitcase that also features a handle to carry. This was my first time plasma cutting and working the steel in this way so there are definitely things I would change but overall I’m happy with the result and I hope you like it!”
The process of creating this impressive piece of cosplay involved several intricate steps. JLaservideo began by designing the suit using CAD software to ensure all parts would fit together seamlessly. The use of 16 gauge steel provided the necessary durability while keeping the weight manageable. Plasma cutting was employed to precisely shape each component, a technique that requires a steady hand and a keen eye for detail.
Challenges and Innovations
One of the significant challenges faced during the build was ensuring that the suit could fold down into a compact briefcase while still being functional when expanded. This required innovative engineering solutions, such as creating interlocking parts that could slide into each other smoothly. The inclusion of lights, lasers, and even fire elements added another layer of complexity, necessitating careful planning to integrate these features without compromising the suit’s structural integrity.
JLaservideo also had to consider the practical aspects of wearing the suit. Comfort and mobility were crucial, so padding and flexible joints were incorporated to allow for a range of motion. Despite these efforts, the suit’s weight and rigidity posed some limitations, highlighting areas for potential improvement in future iterations.
The video provides a detailed walkthrough of the entire build process, showcasing the meticulous craftsmanship involved. Viewers can see the initial design stages, the plasma cutting of steel sheets, the assembly of the suit, and the final testing of its features. The video also addresses some of the issues encountered, such as fitting the pieces together and ensuring the electronics functioned correctly.
This project not only demonstrates JLaservideo’s technical skills but also his creativity and dedication to bringing a piece of cinematic magic to life. It serves as an inspiration for other DIY enthusiasts and cosplayers, showing that with the right tools and determination, even the most ambitious projects can be realized.
Source : Adafruit : JLaservideo
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