If you have a few old hard drives lying around and would like to put them to better use, or just fancy replacing the plastic case of your current hard drive with something a little more natural, Lifehacker reader Mike Osbourne can guide you through the process with his DIY wooden hard drive enclosure tutorial.
The project takes around 6 hours and you will need the following items to complete:
Step-by-Step Guide
Mike used a WD Passport drive that already had the USB and SATA connection installed in the drive. This makes the process a bit simpler as you won’t need to worry about the internal wiring. However, if you are using a different type of hard drive, make sure you have the necessary connectors and cables.
1. Measure and Cut the Wood: Start by measuring the dimensions of your hard drive. Use the callipers and square to ensure precise measurements. Cut the teak plank and 1/8″ ply to the required sizes using a miter saw. The teak plank will form the main body of the enclosure, while the ply will be used for the base and top.
2. Create Openings for Ports: Use a router and drill to create openings for the USB and SATA ports. This step requires precision, so take your time to ensure the openings are correctly aligned with the ports on your hard drive.
3. Assemble the Enclosure: Apply wood glue to the edges of the cut pieces and assemble them to form the enclosure. Use clamps to hold the pieces together while the glue dries. This will ensure a strong bond.
4. Sand and Finish: Once the glue has dried, use sandpaper to smooth out any rough edges. You can also use a sander for a more polished finish. Apply a wood finish or varnish to protect the wood and give it a professional look.
5. Install the Hard Drive: Place the hard drive inside the enclosure and secure it with screws if necessary. Make sure the ports align perfectly with the openings you created earlier.
6. Final Touches: Add any final touches, such as rubber feet to the base of the enclosure to prevent it from slipping. You can also add a layer of Perspex to the top for added protection and a modern look.
Additional Tips and Considerations
– Wood Selection: While Mike used teak for its durability and aesthetic appeal, you can use other types of wood like oak, walnut, or even bamboo. Each type of wood has its own unique characteristics and can give your enclosure a different look and feel.
– Ventilation: Hard drives can generate heat, so consider adding ventilation holes or slots to your enclosure. This will help keep the hard drive cool and extend its lifespan.
– Customization: Feel free to customize your enclosure with additional features like LED indicators, additional ports, or even decorative carvings. This is your chance to make a truly unique and personalized hard drive enclosure.
– Safety: Always wear safety gear like goggles and gloves when working with tools. Make sure to work in a well-ventilated area, especially when using wood glue and finishes.
To view the full guide, check it out over at Lifehacker. This project not only gives you a functional hard drive enclosure but also a beautiful piece of craftsmanship that you can proudly display on your desk.
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